Our Seven Step Quality Control Process
Every Rexmon garment passes seven inspection checkpoints before it leaves Sialkot. Nothing ships on trust. It ships on evidence.
Seven Checkpoints, One Standard
Quality is not a final step at Rexmon. It is a gate that every order passes through at seven separate stages, from the fabric roll to the sealed carton.
Incoming Fabric Inspection
Every roll is checked on a light table for shade variation, weave faults, holes and GSM tolerance before it is approved for cutting. Rolls outside tolerance are returned to the mill.
4 Point System
Colour And Print Approval
A strike off is printed and compared against your approved artwork under D65 daylight. Colour is signed off in writing before bulk printing begins, so bulk always matches your sample.
Pantone Matched
Cutting Accuracy Audit
Cut panels are measured against the graded pattern for every size in the run. Panel shrinkage after heat press is factored in before the marker is laid.
Size Set Verified
Inline Stitching Check
A floor inspector pulls pieces from every line hourly. Seam strength, stitch density, bar tacks and elastic tension are checked while the batch is still on the line, not after it is finished.
Hourly Sampling
Wash And Durability Testing
Sample pieces from each production lot are washed, stretched and rubbed to confirm the print holds, the seams hold and the fabric keeps its shape after repeated match use.
Lab Tested
Final Piece By Piece Check
Every single garment is inspected, not a sample. Names, numbers, badge placement, trims, loose threads and measurements are verified against your order sheet before folding.
100% Coverage
Packing And Carton Audit
Cartons are opened at random and matched against the packing list, size ratio and labelling before sealing. Photos of the packed order are sent to you before dispatch.
Pre Shipment Photos
Measured, Not Claimed
We track these figures every month across every line. They are shared with clients on request.
What Gets Rejected, What Gets Guaranteed
If a garment shows any of the faults on the left, it never enters your carton. Everything on the right is written into your order.
Automatically Rejected
- XAny shade variation between panels of the same garment
- XMisaligned numbers, names or badge placement
- XSkipped stitches, open seams or broken bar tacks
- XPrint ghosting, banding or ink migration
- XMeasurements outside the approved size spec tolerance
- XLoose threads, oil marks or fabric pulls of any kind
Guaranteed On Every Order
- ✓Bulk matches your approved mockup and signed strike off
- ✓Every piece individually inspected before folding
- ✓Consistent sizing across the full size run
- ✓Pre shipment inspection photos sent before dispatch
- ✓Faulty pieces replaced at our cost, no argument
- ✓Full traceability from fabric roll to carton number
AQL 2.5
The inspection level we hold on every bulk order as standard
4 Point
Fabric grading system applied to every incoming roll
D65 Light
Standard daylight booth used for all colour approvals
Full Traceability
Every carton traced back to its fabric lot and line
Judge Us On A Sample, Not A Promise
Send us your design and we will make a single production sample. Inspect it, wash it, stretch it. Then decide.
Request A Sample Talk To Our QC Team